Digital Twin-Driven Cybersecurity Risk Assessment Model for Industrial Internet of Things (IIoT) Networks in Manufacturing 4.0

Authors

  • Atika Mutiarachim Universitas 17 Agustus 1945 Semarang
  • Royke Lantupa Kumowal Sekolah Tinggi Teologi Anderson Manado
  • Nigar Aliyeva Azerbaijan University

DOI:

https://doi.org/10.70062/globalscience.v1i2.175

Keywords:

Digital twin, cybersecurity model, IIoT networks, predictive maintenance, risk assessment

Abstract

This study explores the development and application of a digital twin-driven cybersecurity risk assessment model for Industrial Internet of Things (IIoT) networks. The increasing complexity and interconnectivity of IIoT systems have expanded the attack surface, making them vulnerable to a wide range of cyber threats. The digital twin model addresses this challenge by creating real-time virtual replicas of physical systems, which can simulate and predict network vulnerabilities and attack vectors. The model uses machine learning algorithms and real-time data to simulate cyberattacks, including Distributed Denial of Service (DDoS), malware, and data breaches. By providing continuous monitoring and dynamic risk predictions, the digital twin model enhances the resilience of IIoT networks compared to traditional cybersecurity frameworks. The findings indicate that the model's ability to predict potential cyber threats and simulate various attack scenarios provides a more proactive and accurate approach to cybersecurity in IIoT environments. Additionally, the study highlights key mitigation strategies, including adaptive security mechanisms, real-time anomaly detection, and the use of lightweight encryption for resource-constrained devices. Despite its effectiveness, challenges such as computational requirements, integration with legacy systems, and scalability were identified. This research underscores the strategic importance of digital twin models in securing IIoT systems and advancing Manufacturing 4.0 ecosystems. Future research should focus on enhancing model accuracy, expanding its application to diverse industrial sectors, and improving interoperability with legacy systems to further strengthen the security posture of IIoT networks.

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Published

2025-06-30

How to Cite

Atika Mutiarachim, Royke Lantupa Kumowal, & Nigar Aliyeva. (2025). Digital Twin-Driven Cybersecurity Risk Assessment Model for Industrial Internet of Things (IIoT) Networks in Manufacturing 4.0. Global Science: Journal of Information Technology and Computer Science, 1(2), 48–58. https://doi.org/10.70062/globalscience.v1i2.175